Blunt tip surgical needle

ABSTRACT

A surgical needle for use in suturing non-cutaneous soft tissues of the body. The surgical needle includes a needle shaft and a needle tip formed of a rigid material suitable for use inside the body. The needle tip has a body portion integrally formed with and extending from the needle shaft and is tapered along its length. The needle tip is further provided with a blunt head which together with the body portion defines a continuously smooth outer surface lacking any sharp cutting edges. The blunt head is adapted to penetrate muscle and fascia, muscle alone, adipose, pericostal tissue and other non-cutaneous soft tissues or the body while at the same time preventing skin penetration of the gloved hand of an operator.

This application is a continuation of application Ser. No. 07/868,291, filed Apr. 14, 1992, pending, which is a continuation of Ser. No. 07/610,387 filed Nov. 7, 1990, U.S. Pat. No. 5,123,910 issued Jun. 23, 1992.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to the field of surgical instruments and, more specifically, to surgical needles for suturing wounds.

2. Description of the Art

In recent years, there has been an increasing awareness of the problems associated with accidental sticking of medical personnel with suturing and syringe needles. Before the advent of biological warfare contaminants and the spreading of infectious health hazards such as hepatitis B (HBV), human immunodeficiency virus (HIV) infection and acquired immune deficiency syndrome (AIDS), the consequences of sustaining a needle stick wound were not considered serious. However, the knowledge that infectious diseases such as the AIDS virus can be spread by an accidentally inflicted needle-stick from a contaminated needle administered to a person having the AIDS virus has done much to change this belief. Accordingly, there has been an increasing amount of activity in the area of addressing this problem. For example, U.S. Pat. No. 4,828,547 to Sahi et al. describes a needle assembly containing a blunting member which is movable, either by fluid flow through the needle or by mechanical pressure, from a retracted position in which the blunting member does not interfere with the puncture tip of the needle, to an extended position attained after use in which the blunting member extends beyond the punture tip and thereby blunts the needle. Further examples of shield or guard type assemblies for syringe needles are disclosed in U.S. Pat. Nos. 4,883,469 to Glazier and 4,883,471 to Braginetz et al.

While the devices disclosed in the above patents and other similar type devices may be useful for hypodermic syringe needles which are intended to be disposed of after a single "stick", it is not a practicable solution for use with surgical needles since such needles must make repeated "sticks" into the body. While surgeons are highly trained and skilled individuals, the possibility of an accidental stick from a surgical needle is still present. Even a highly skilled surgeon can eventually become tired or, as in trauma situations, in a hurry at the end of a long operation and thus more prone to such an occurrence. Then too, it is not uncommon that a less experienced individual in the operating room team is assigned to close the wound.

The present invention is intended to decrease the potential transmission of all infectious agents, including those referred to above, in situations where accidental needle stick is the means for such transmission.

SUMMARY OF THE INVENTION

The present invention is a surgical needle for use in suturing non-cutaneous soft tissues of the body. In a preferred embodiment thereof, the present invention comprises a needle shaft and a needle tip formed of a rigid material suitable for use inside the body. The needle tip has a body portion integrally formed with and extending from the needle shaft. The body portion is tapered along the length thereof. The needle tip is further provided with a blunt head adapted to penetrate muscle and fascia, muscle alone, adipose, pericostal tissue and other non-cutaneous soft tissues of the body while at the same time decreasing potential skin penetration of the gloved hand of an operator and operating personnel such as surgeons, surgeon assistants, scrub and circulating nurses, fabric care and housekeeping personnel.

As additional features, the blunt head may have a part spherical shape and a vertex which forms a portion of the part spherical shape. Further, the blunt head may have a diameter of curvature which is in a range from about 25% to 62% of the diameter of the needle shaft and the needle tip may be formed so as to have a continuously smooth outer surface lacking any sharp cutting edges.

Accordingly, it is an object of the present invention to provide an improved surgical needle for use in suturing muscle and fascia, muscle alone, adipose, pericostal tissue and other non-cutaneous soft tissues of the body while at the same time significantly decreasing the probibility of skin penetration of the gloved hand of an operator.

Related objects and advantages of the present invention will become more apparent by reference to the following figures and detailed description.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a graph showing the relationship between penetration force and needle bluntness using data obtained from Table I.

FIG. 2 is a graph showing the variation in difference in resistance to penetration between gloved plantar skin and abdominal rectus muscle as a function of needle bluntness using data obtained from Table III.

FIG. 3 is a graph showing the variation in average penetration force as a function of needle bluntness using data obtained from Table III.

FIG. 4 is a side view of a preferred embodiment of the surgical needle of the present invention.

FIG. 5 is an enlarged fragmentary view of the tip portion of the surgical needle of FIG. 4.

FIG. 6 is an enlarged cross-sectional view taken along lines 6--6 in FIG. 4.

FIG. 7 is an alternative embodiment of the enlarged cross-sectional view taken along lines 6--6 in FIG. 4.

FIG. 8 is an enlarged cross-sectional view taken along lines 8--8 in FIG. 4.

DESCRIPTION OF THE PREFERRED EMBODIMENT

For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.

As used herein, the term "bluntness" is intended to refer to the relation between the diameter of curvature of the needle point or vertex to the diameter of the needle shaft. For comparison purposes, this relationship is expressed as a percentage. As an example, a needle having 50% bluntness is intended to describe a needle having a diameter of curvature at the vertex which is half the diameter of the needle shaft. The term "diameter of curvature" as used herein describes the hypothetical diameter of a fury spherical surface coincident with the part spherical surface which forms the vertex, or forwardmost point, of the needle. Thus, a totally sharp needle, i.e., a needle having 0% bluntness, has zero curvature present at the needle vertex.

A number of tests were conducted to determine whether there existed a blunt needle point configuration which would permit relatively easy penetration of soft non-cutaneous body tissues while providing increased protection against an unintended stick of the gloved hand of the operator. These included tests to determine the penetration force as a function of "bluntness" in muscle/fascia and in gloved palmar skin.

In a first series of tests, four groups of test results were obtained corresponding to the following four test specimens: (1) abdominal rectus muscle/fascia, (2) gloved palmar skin, (3) abdominal rectus muscle/fascia vs. gloved plantar skin, and (4) intercostal muscle. In each group of tests, eight needle point configurations were tested having a bluntness of 0%, 25%, 37%, 50%, 62%, 75%, 87%, and 100%. A sample set of six needles per each configuration were used for each of the first, second and fourth groups of tests, making a total of 48 needles for each of these groups of tests. In the third group of tests, a sample set of twelve needles was used for each needle configuration, making a total of 96 needles for this test group. All needles were type T-20 surgical needles manufactured by the Medical Divice Division of American Cyanamid Company of Danbury, Conn. having a length of 1.891 inches, a wire diameter of 0.050 inches, and a curved shape having a radius of curvature along the needle shaft of 0.656 inches and an included angle of 165 degrees.

The first group of test remits for the abdominal rectus muscle/fascia was conducted as follows. The skin overlying the abdominal fascia of a single cadaver was opened and retracted. The supra-umbilical abdominal rectus muscle with its anterior and posterior sheaths was then excised from the cadaver. Using this specimen, the force of penetration was measured for each of the needles in the sample. A total of three passes were made for each needle. In each pass, penetration was made away from the midline of the specimen so that the penetration sequence would always be fascia, muscle, then fascia.

In the second group of tests, skin from the palms of the same cadaver used in the first series of tests was harvested. The area harvested was bounded proximally by the skin crease at the wrist and distally by the base of the digits. A standard latex procedure glove was placed over the skin specimen in order to simulate unintended puncture of the surgeon's hand. The penetration sequence was glove, epidermis, dermis, and lastly, the back side of the latex glove. As with the first group of tests, the force of penetration was measured for each of the needles in the sample, with a total of three passes being made for each needle.

The goal in the third group of tests was to directly compare the penetration force of gloved skin as compared to that of abdominal rectus muscle/fascia using the same needle. Since all usable palmar skin had been harvested from the test cadaver in performing the previous group of tests and another suitable cadaver was unavailable, plantar skin was harvested from the test cadaver's feet. This skin is similar to the skin of the palm in that both are thick skin areas. Only the central non-weight bearing portion of the plantar skin was used. The rectus muscle and fascia was harvested from the same test cadaver from the umbilicus to just superior to the pubic bone. The rectus muscle/fascia tissue was penetrated first, followed by the gloved plantar skin. In order to assess the difference in penetration force of palmar skin versus plantar skin, several passes were made through some remaining palmar skin after the plantar skin had been penetrated. The results obtained indicated that the penetration force was approximately the same for the two skin specimens using the sharp (0% bluntness) needles, with the plantar penetration force increasing as the bluntness fo the needle increased (approximately twice the penetration force was necessary with a 62% dull needle). Again, the force of penetration was measured for each of the needles in the sample. In this group of tests, one pass was made into both specimens with each needle.

For the fourth group of tests, intercostal muscle was harvested from the same cadaver front interspaces 3 through 5 at the mid-clavicular line. The specimen blocks also consisted of the pleural lining of the chest (parietal pleura). The force of penetration was measured for each of the needles in the sample, with a total of three passes being made for each needle.

Table 1 lists the results of each of the four groups of test results in this first series of tests. Each needle is identified in the table by the letter "D" prefixed by a number indicating the testing order. The penetration force is expressed in grams.

                                      TABLE I                                      __________________________________________________________________________     Group 1 results (Abdominal Rectus Fascia/Muscle):                              0%        25%       37%       50%                                              4D 80, 120, 8.0                                                                          3D 360, 680, 600                                                                         6D 880, 600, 600                                                                         5D 920, 960, 1080                                7D 120, 120, 120                                                                         13D 840, 760, 1000                                                                       9D 920, 1120, 1000                                                                       11D 1560, 1000, 1080                             19D 40, 80, 120                                                                          14D 640, 600, 600                                                                        12D 720, 840, 880                                                                        25D 1040, 1160, 920                              30D 80, 120, 80                                                                          20D 600, 520, 680                                                                        26D 1160, 760, 720                                                                       28D 1800, 1000, 1240                             38D 80, 80, 80                                                                           31D 680, 720, 800                                                                        27D 520, 840, 840                                                                        32D 720, 1120, 600                               40D 40, 80, 120                                                                          36D 840, 640, 840                                                                        41D 800, 600, 920                                                                        42D 920, 1400, 1360                              __________________________________________________________________________     62%       75%       87%       100%                                             2D 640, 720, 600                                                                         8D 2520, 2440, 1520                                                                      15D 2680, 2280, 2560                                                                     1D 2920, 1200, 2040                              10D 2040, 1200, 1600                                                                     17D 1200, 1880, 1600                                                                     21D 1760, 1960, 2120                                                                     16D 2400, 2760, 3080                             18D 1800, 1720, 1520                                                                     22D 2440, 1320, 1520                                                                     34D 2480, 2160, 1800                                                                     23D 1920, 1680, 2160                             24D 1240, 1520, 1080                                                                     33D 2000, 1840, 1400                                                                     35D 1760, 1560, 2240                                                                     37D 2280, 3000, 3600                             29D 1560, 920, 840                                                                       46D 2120, 1760, 1800                                                                     43D 2640, 2800, 2920                                                                     44D 2520, 1880, 2400                             39D 1200, 1520, 1200                                                                     47D 2620, 2720, 2480                                                                     45D 1680, 2760, 3160                                                                     48D 2920, 2440, 2400                             __________________________________________________________________________     Group 2 results (Gloved Palmar Skin)                                           0%        25%       37%       50%                                              8A 300, 500, 300                                                                         9A 900, 800, 500                                                                         4A 800, 1200, 900                                                                        1A 1840, 2240, 1600                              10A 200, 200, 400                                                                        14A 300, 800, 800                                                                        19A 800, 700, 800                                                                        6A 1100, 1200, 1100                              11A 600, 700, 700                                                                        15A 700, 700, 900                                                                        23A 1200, 1300, 1700                                                                     18A 1500, 1500, 1300                             12A 400, 400, 400                                                                        44A 800, 800, 1000                                                                       32A 1000, 1000, 1200                                                                     26A 1400, 1800, 1300                             27A 300, 700, 800                                                                        61A 600, 800, 700                                                                        33A 1200, 2000, 1800                                                                     34A 1700, 1600, 1000                             31A 400, 600, 800                                                                        63A 900, 1400, 1200                                                                      35A 900, 1800, 800                                                                       48A 1600, 1500, 2000                             37A 400, 700, 600                                                                        65A 800, 800, 800                                                                        42A 1600, 1500, 900                                                                      54A 1400, 2300, 2200                             66A 200, 300, 400                                                                        69A 1300, 1300, 900                                                                      45A 800, 800, 1200                                                                       57A 900, 1300, 1600                              73A 100, 200, 200                                                                        74A 800, 700, 1100                                                                       46A 1300, 1800, 1900                                                                     68A 1800, 1400, 1500                             83A 200, 300, 300                                                                        97A 500, 500, 500                                                                        56A 900, 900, 1000                                                                       75A 1200, 1000, 1200                             85A 500, 400, 400                                                                        81A 700, 600, 600                                                                        59A 1000, 900, 1300                                                                      79A 1100, 1000, 1400                             88A 200, 200, 200                                                                        91A 500, 600, 600                                                                        94A 900, 900, 1000                                                                       80A 1600, 1600, 2000                             __________________________________________________________________________     62%       75%       87%       100%                                             16A 1500, 1300, 1200                                                                     2A 2900, 2800, 2700                                                                      5A 3600, 2300, 3600                                                                      22A 2400, 3000, 2900                             21A 1500, 2200, 2200                                                                     3A 1600, 4500, 3900                                                                      13A 2700, 2400, 2300                                                                     25A 3100, 3600, 2300                             24A 2000, 1700, 1600                                                                     7A 1800, 2200, 2700                                                                      17A 2700, 2900, 3300                                                                     30A 3400, 2800, 5600                             29A 1500, 1900, 1400                                                                     20A 2200, 3200, 3200                                                                     28A 4600, 3100, 3000                                                                     40A 6000, 5100, 4000                             47A 2400, 2300, 3500                                                                     36A 4800, 4500, 4200                                                                     39A 3900, 3000, 3200                                                                     43A 4900, 3200, 3400                             49A 3000, 2600, 2400                                                                     38A 3200, 3500, 3600                                                                     41A 3300, 3500, 3400                                                                     51A 3100, 3000, 2900                             52A 1200, 1100, 2100                                                                     50A 1900, 2400, 2000                                                                     64A 3900, 3200, 5500                                                                     62A 4900, 3100, 2700                             55A 1400, 1200, 1800                                                                     53A 3100, 2200, 3100                                                                     76A 2400, 2600, 2800                                                                     67A 4900, 4500, 2900                             58A 1300, 1900, 2100                                                                     71A 1400, 2300, 2000                                                                     84A 3800, 2800, 2700                                                                     70A 2800, 3300, 3200                             60A 900, 1200, 1000                                                                      72A 2100, 1800, 2600                                                                     89A 2200, 2000, 2200                                                                     87A 4200, 3200, 3000                             82A 1700, 1500, 1800                                                                     78A 1800, 2000, 2300                                                                     93A 2300, 3000, 2100                                                                     90A 2500, 3400, 2700                             96A 2200, 2000, 2900                                                                     86A 2100, 2200, 3500                                                                     95A 2400, 2900, 2800                                                                     92A 2800, 2400, 3300                             __________________________________________________________________________     Group 3 Results (Abdominal Rectus Muscle/Fascia vs. Gloved Plantar             Skin):                                                                         0%        25%       37%       50%                                              8B 50, 350                                                                               7B 550, 1200                                                                             6B 500, 800                                                                              1B 750, 2600                                     9B 50, 400                                                                               10B 450, 1450                                                                            12B 350, 1600                                                                            5B 600, 3050                                     19B 50, 300                                                                              21B 350, 900                                                                             10B 600, 1350                                                                            13B 450, 1800                                    28B 150, 450                                                                             37B 700, 1150                                                                            20B 450, 1200                                                                            25B 600, 2400                                    53B 200, 700                                                                             38B 450, 1100                                                                            24B 550, 1350                                                                            32B 250, 2650                                    54B 50, 450                                                                              51B 250, 1150                                                                            30B 450, 1250                                                                            35B 350,1150                                     73B 100, 300                                                                             56B 300, 150                                                                             39B 350, 1050                                                                            40B 1000, 1850                                   75B 50, 300                                                                              60B 500, 1600                                                                            45B 550, 1400                                                                            52B 500, 2450                                    77B 50, 500                                                                              65B 550, 1400                                                                            48B 350, 1300                                                                            67B 550, 1900                                    90B 50, 400                                                                              83B 350, 1100                                                                            59B 800, 1750                                                                            70B 1400, 1750                                   89B 100, 550                                                                             84B 700, 1200                                                                            68B 700, 1200                                                                            78B 600, 2250                                    91B 50, 250                                                                              85B 400, 1100                                                                            92B 400, 1200                                                                            87B 750, 2300                                    __________________________________________________________________________     62%       75%       87%       100%                                             2B 650, 2450                                                                             4B 350, 3300                                                                             15B 700, 4850                                                                            3B 750, 5000+                                    11B 500, 2850                                                                            14B 1500, 3000                                                                           26B 800, 5000+                                                                           17B 700, 5000+                                   22B 850, 2400                                                                            18B 1150, 3600                                                                           29B 300, 4150                                                                            24B 1800, 5000+                                  34B 750, 2750                                                                            23B 400, 3750                                                                            31B 900, 5000+                                                                           42B 300, 5000+                                   36B 850, 2500                                                                            33B 1400, 4250                                                                           44B 1050, 4900                                                                           49B 1000, 5000+                                  41B 900, 2150                                                                            43B 950, 3600                                                                            57B 1350, 5000+                                                                          62B 1550, 5000+                                  46B 600, 3100                                                                            47B 1100, 4750                                                                           58B 1300, 5000+                                                                          64B 750, 5000+                                   61B 850, 2500                                                                            50B 700, 2150                                                                            69B 1300, 2950                                                                           74B 1200, 5000+                                  67B 1100, 3750                                                                           55B 900, 4450                                                                            71B 2550, 4500                                                                           76B 600, 5000+                                   79B 500, 3350                                                                            66B 900, 4950                                                                            80B 1350, 5000+                                                                          82B 1000, 5000+                                  81B 700, 3300                                                                            72B 1900, 4500                                                                           88B 900, 5000+                                                                           86B 1550, 5000+                                  94B 250, 3000                                                                            93B 1050, 4650                                                                           96B 1700, 4450                                                                           95B 1150, 5000+                                  __________________________________________________________________________     Group 4 Results (Intercostal Fascia/Muscle:                                    0%        25%       37%       50%                                              21C 40, 80, 80                                                                           9C 720, 480, 200                                                                         13C 800, 1000, 440                                                                       8C, 1040, 1440, 520                              24C 40, 40, 80                                                                           15C 360, 200, 280                                                                        16C 320, 440, 480                                                                        14C 720, 480, 600                                36C 160, 200, 120                                                                        19C 200, 480, 200                                                                        20C 600, 440, 840                                                                        22C 400, 400, 760                                41C 80, 80, 80                                                                           34C 520, 240, 320                                                                        30C 200, 360, 280                                                                        27C 400, 320, 720                                43C 80, 80, 40                                                                           37C 400, 520, 200                                                                        31C 400, 560, 320                                                                        29C 520, 480, 400                                48C 40, 80, 40                                                                           39C 400, 240, 320                                                                        45C 440, 480, 480                                                                        42C 360, 440, 480                                __________________________________________________________________________     62%       75%       87%       100%                                             3C 880, 640, 600                                                                         1C 1060, 880, 960                                                                        5C 1800, 920, 1160                                                                       4C 960, 1960, 1320                               10C 480, 480, 880                                                                        2C 1200, 600, 920                                                                        7C 1760, 2400, 1080                                                                      32C 1600, 760, 800                               11C 1200, 880, 1600                                                                      6C 920, 1200, 1600                                                                       23C 520, 600, 1000                                                                       35C 1840, 1800, 1000                             17C 800, 840, 840                                                                        12C 560, 1560, 760                                                                       28C 720, 1520, 1520                                                                      44C 1120, 720, 560                               26C 720, 480, 440                                                                        18C 520, 960, 560                                                                        33C 1360, 1000, 840                                                                      46C 880, 1600, 1000                              40C 400, 440, 720                                                                        25C 200, 480, 1120                                                                       38C 1400, 720, 600                                                                       47C 1720, 1160, 1360                             __________________________________________________________________________

The data set forth in Table I is shown in graph form in FIG. 1, wherein resistance to penetration is plotted along the vertical axis and degree of tip bluntness, expressed as a percentage, is plotted along the horizontal axis. Proceeding from uppermost to lowest, the four curves in FIG. 1 correspond to gloved plantar skin, gloved palmar skin, abdominal rectus muscle, and intercostal muscle, respectively. As can be seen with reference to FIG. 1, at all bluntness settings both gloved palmer skin and gloved plantar skin exhibit a greater resistance to penetration than do abdominal rectus fascia/muscle or intercostal fascia/muscle. Further, as can be seen with reference to FIG. 2, the difference in penetration force between gloved skin (plantar) and fascia/muscle (abdominal rectus) remains about the same for needle bluntness in the range between about 0 and 25%. However, as the degree of needle bluntness approaches about 25%, the difference in penetration force between gloved skin (palmar) and fascia/muscle (abdominal rectus) beans to increase. This difference in penetration force continues to increase throughout the remaining range of needle bluntness. It is also perceived from these tests that at bluntness settings greater than about 62% the resistance to penetration of the type needle becomes sufficiently great in abdominal rectus and intercostal fascia/muscle that usage would be disfavored.

In a second series of tests, needles having bluntness settings in a range from 25% to 62% were tested in comparison with totally sharp needles having 0% bluntness. The specific bluntness settings tested were 0%, 25%, 37%, 50%, and 62%. Thirty-two penetration measurements were taken at each bluntness setting, broken into four test series identified as A, B, C and D. Each test series was done on a single cadaver. For each test, a needle was passed through muscle fascia and the required penetration force was recorded. Thus, this series of tests involved 160 needles. Table II shows the raw data obtained while Table III presents a statistical summary of the results of these tests. FIG. 3 is a graph showing the variation in average penetration force as a function of needle bluntness using data obtained from Table III. In Table III "Avg" refers to the average force of penetration expressed in grams of the thirty-two tests conducted at each bluntness setting, while "SD" refers to the standard deviation of the test results.

                  TABLE II                                                         ______________________________________                                                            Abdom Rectus                                                                              Gloved                                           Cadaver                                                                               Bluntness Setting                                                                          Muscle/Fascia                                                                             Palmar Skin                                                                            Difference                               ______________________________________                                         A       0%         80.0       340.0   260.0                                    B       0%         80.0       225.0   145.0                                    C       0%         145.0      Z85.0   140.0                                    D       0%         65.0       210.0   145.0                                    A      25%         345.0      835.0   490.0                                    B      25%         375.0      845.0   470.0                                    C      25%         860.0      1355.0  495.0                                    D      25%         350.0      775.0   425.0                                    A      37%         515.0      925.0   410.0                                    B      37%         400.0      1000.0  600.0                                    C      37%         1040.0     1660.0  620.0                                    D      37%         465.0      1080.0  615.0                                    A      50%         910.0      1480.0  570.0                                    B      50%         555.0      1370.0  815.0                                    C      50%         1450.0     2400.0  950.0                                    D      50%         665.0      1145.0  480.0                                    A      62%         595.0      1420.0  825.0                                    B      62%         695.0      1610.0  915.0                                    C      62%         1755.0     3495.0  1740.0                                   D      62%         775.0      1930.0  1155.0                                   ______________________________________                                    

                  TABLE III                                                        ______________________________________                                         Bluntness Setting                                                                         Muscle/Fascia                                                                             Gloved Skin                                                                               Difference                                    ______________________________________                                          0%        Avg = 92.5 Avg = 265.0                                                                               Avg = 172.5                                              SD = 41.2  SD = 70.9  SD = 69.2                                     25%        Avg = 482.5                                                                               Avg = 952.5                                                                               Avg = 470.0                                              SD = 298.6 SD = 350.8 SD = 274.1                                    37%        Avg = 605.0                                                                               Avg = 1166.3                                                                              Avg = 561.3                                              SD = 325.6 SD = 399.2 SD = 350.8                                    50%        Avg = 895.0                                                                               Avg = 1598.8                                                                              Avg = 703.8                                              SD = 492.7 SD = 605.7 SD = 445.6                                    62%        Avg = 955.0                                                                               Avg = 2113.8                                                                              Avg = 1158.8                                             SD = 538.5 SD = 969.4 SD = 619.6                                    ______________________________________                                    

It is perceived that the degree of safety provided to an operator by a particular needle configuration is directly related to the magnitude of difference in the penetration force needed to pierce the target body tissues and the gloved hand of the operator. As is indicated by the data in Table III, a totally sharp needle having 0% bluntness requires an average of 172.5 grams greater penetration force to penetrate gloved skin as compared to muscle fascia. This "safety factor" of 172.5 grams is of course insufficient in many instances in preventing accidental sticks of the gloved hand of the operator. The Table III results show that needles having a bluntness in the 25-62% range exhibit a much greater magnitude of difference in the penetration force needed to pierce the target body tissues and the gloved hand of the operator than sharp needles (i.e., needles having 0% bluntness).

Table IV indicates the average percent improvement in the safety factor provided by 25-62% blunt needles over sharp (0% blunt) needles, based on the Tables II and III data. The average percent improvement in the safety factor is defined by the following formula wherein A_(sf) is the average percent improvement in the safety factor, P_(b) is the average gloved skin penetration force at bluntness setting b, and P_(o) is the average gloved skin penetration force for a sharp (0% blunt) needle:

    A.sub.sf =(P.sub.b /P.sub.o)×100

                  TABLE IV                                                         ______________________________________                                         Bluntness Setting                                                                          P.sub.o    P.sub.b Improvement                                     ______________________________________                                         25%         265.0       952.5  359.4%                                          37%         265.0      1166.3  440.1%                                          50%         265.0      1598.8  603.3%                                          62%         265.0      2113.8  797.6%                                          ______________________________________                                    

Table V shows the minimum percent improvement in safety, defined by the following formula:

    M.sub.sf =(P.sub.b */P.sub.o)×100

In the above formula, M_(sf) is the minimum percent improvement in the safety factor. P_(b) * is the minimum gloved skin penetration force at bluntness setting b calculated by subtracting the standard deviation in penetration force at bluntness setting b from the average penetration force at bluntness setting b. Thus, 84% of the penetrations at bluntness setting b will be higher than P_(b) *·P_(o) is the average gloved skin penetration force for a sharp (0% blunt) needle.

                  TABLE V                                                          ______________________________________                                         Bluntness Setting                                                                          P.sub.o    P.sub.b *                                                                              Improvement                                     ______________________________________                                         25%         265.0      601.7   227.1%                                          37%         265.0      767.1   289.5%                                          50%         265.0      993.1   374.8%                                          62%         265.0      1144.4  431.8%                                          ______________________________________                                    

A preferred embodiment of the surgical suture needle or the present invention, incorporating the desired safety characteristics is generally indicated at 10 in FIGS. 4 and 5. The needle 10 has a shaft portion 11 having a uniform outer diameter, and a tip portion 12 integrally formed with shaft portion 11 and extending distally there from. In order to provide stability and control of the needle 10 during use, the shaft portion 11 may have a flat pressed circular cress section such as shown in FIG. 6 or, alternatively, a modified square cross sectional shape such as shown in FIG. 7. In the needle 10 of FIG. 4 the shaft portion 11 is curved and possesses a constant radius of curvature. This configuration is, however, not critical to the present invention and shaft portion 11 may therefore assume any straight and/or curved configuration which is considered suitable for the particular purpose that is intended. Both the shaft portion 11 and tip portion 12 are rigidly formed of a suitable material for suture needle use inside the body, such as surgical grade steel. The needle tip portion 12 has an essentially circular cross sectional shape, as shown in FIG. 8, and a tapered body 14. The needle tip portion 12 terminates in a blunt head 16 which is configured to permit piercing of muscle and fascia, muscle alone, adipose, pericostal tissue and other non-cutaneous soft tissues of the body While preventing skin penetration of the gloved hand of an operator. As can be best appreciated with reference to FIG. 5, head 16 preferably has a part spherical shape which encompasses vertex 17 of tip portion 12. Other curved shapes may also be employed as suitable configurations for head 16, so long as there are no sharp edge surfaces.

It should be noted that the surgical needle of the present invention is specifically designed such that it is not suitable for suturing cutaneous tissues. Accordingly, based upon the test results obtained, it is considered important that blunt head 16 have a minimum diameter of curvature which is at least 25% of the diameter of the needle shaft portion 11 and a maximum diameter of curvature which no greater than about 62% of the diameter of the needle shaft. Within this range, it is perceived that needles having a bluntness which is toward the higher end of the range will be especially preferred as they offer a greater safety factor while still being acceptable for use. Further, the diameter of the needle shaft should be in a range of about 0.026" to 0.050" with the diameter of curvature of the needle tip ranging between about 0.006" to about 0.031". In addition, it is considered critical that the entire needle tip portion has a continuously smooth outer surface lacking any discontinuities or sharp cutting edges.

In practice, the surgical suture needle of the present invention may be used to close non-cutaneous soft tissues of the body employing the same techniques used with conventional suture needles. However, since the cutaneous tissues of the wound cannot be closed with the blunt tip needle, another closing technique must be used to complete the wound closure. This does not pose a problem, however, in that it is quite common to employ different closing techniques for closing the cutaneous and non-cutaneous tissues in a wound. For example, the needle of the present invention may be used to close the non-cutaneous tissues while final closure of the cutaneous tissues may be accomplished by conventional stapling techniques.

It is perceived that the blunt needle off the present invention may, in addition to reducing the risk of infectious disease transmission by reducing the risk of an accidental needle stick, also serve to reduce the risk of needle contamination by reducing the amount of bleeding caused by the needle. Decreased bleeding occurs because the blunt needle is more likely to simply push blood vessels aside rather than penetrate them as it is being advanced in the body.

While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit or the invention are desired to be protected. 

What is claimed is:
 1. A surgical suture needle for use in directly piercing non-cutaneous soft tissues of the body, comprising:a needle shaft; and a needle tip, said needle shaft and needle tip having a solid interior lacking any lumen communicating with the exterior of said needle and formed of a rigid material suitable for use inside the body, said needle tip having a body portion integrally formed with and extending from said needle shaft, said body portion being tapered along the length thereof, said needle tip further having a blunt head adapted to penetrate muscle and fascia, muscle alone, adipose, pericostal tissue and other non-cutaneous soft tissues of the body while preventing skin penetration of the gloved hand of an operator and wherein said needle has a continuously smooth outer surface lacking any sharp cutting edges.
 2. The surgical needle of claim 1 wherein said blunt head has a part spherical shape and a vertex which forms a portion of said part spherical shape.
 3. The surgical needle of claim 2 wherein said blunt head has a diameter of curvature which is at least 25% of the diameter of said needle shaft and said diameter of curvature is at least about 0.006".
 4. The surgical needle of claim 3 wherein said blunt head having a diameter of curvature in the range of 25% to 62% of the diameter of said needle shaft.
 5. The surgical needle of claim 3 wherein said diameter of curvature of said needle tip is no greater than about 0.031".
 6. The surgical needle of claim 1 wherein said needle shaft has a generally flat pressed circular cross-section in order to facilitate stability in a needle holder.
 7. The surgical needle of claim 1 wherein said needle tip has a generally circular cross-section.
 8. The surgical needle of claim 1 wherein the diameter of said needle shaft is in a range of about 0.026" to 0.050".
 9. A surgical suture needle for use in directly piercing muscle and fascia, muscle alone, adipose, pericostal tissue and other non-cutaneous soft tissues of the body, comprising:a needle shaft portion having a generally circular cross-section; and a needle tip portion having a generally circular cross-section, said needle tip portion further having a body segment and a blunt head, said body segment being tapered along the length thereof, said blunt head having a part spherical shape and a vertex which forms a portion of said part spherical shape, said blunt head having a diameter of curvature which is at least 25% of the diameter of said needle shaft to thereby prevent skin penetration of the gloved hand of an operator, and wherein said needle tip portion and needle shaft portion have a solid interior lacking any lumen communicating with the exterior of said needle.
 10. The surgical needle of claim 9 wherein said diameter of curvature is in a range of 25% to 62% of the diameter of said needle shaft.
 11. The surgical needle of claim 10 wherein the diameter of said needle shaft is in a range of about 0.026" to 0.050".
 12. The surgical needle of claim 10 wherein said diameter of curvature of said needle tip is in a range between about 0.006" to about 0.031".
 13. A taper point surgical suture needle for use in directly piercing non-cutaneous soft tissues of the body, comprising:a needle shaft; and a means, located at the tip of said needle and extending integrally from said needle shaft, for penetrating muscle and fascia, muscle alone, adipose, pericostal tissue and other non-cutaneous soft tissues of the body while preventing skin penetration of the gloved hand of an operator, said needle shaft and tip means being formed of a rigid material suitable for use inside the body, said tip means having a tapered body portion integrally formed with and extending from said needle shaft, said tip means further including a blunt head integrally formed with and extending from said body portion, said tip means having a continuously smooth outer surface lacking any sharp cutting edges, and said tip means and needle shaft have a solid interior lacking any lumen communicating with the exterior of said needle.
 14. The surgical needle of claim 13 wherein said blunt head has a part spherical shape and a vertex which forms a portion of said part spherical shape, said blunt head having a diameter of curvature which in a range from about 50% to 62% of the diameter of said needle shaft.
 15. A surgical suture needle for use in directly piercing non-cutaneous soft tissues of the body, comprising:a needle shaft; and a needle tip, said needle shaft and needle tip formed of a rigid material suitable for use inside the body, said needle tip having a body portion integrally formed with and extending from said needle shaft, said body portion being tapered along the length thereof, said needle tip further having a blunt head adapted to penetrate muscle and fascia, muscle alone, adipose, pericostal tissue and other non-cutaneous soft tissues of the body while preventing skin penetration of the gloved hand of an operator, said blunt head having a part spherical shape and a vertex which forms a portion of said part spherical shape, said blunt head being formed so as to provide a safety factor of at least 200% over a needle having 0% bluntness, and wherein said needle tip and needle shaft have a solid interior lacking any lumen communicating with the exterior of said needle.
 16. The surgical needle of claim 15 wherein said blunt head is formed so as to provide a safety factor of between about 200% to 800% over a needle having 0% bluntness. 